FFU

Underfeed combustion 180 to 850 kW

The under­feed com­bus­tion with dou­ble grate is par­tic­u­lar­ly suit­able for burn­ing fuels with dust con­tent, such as residues from wood pro­cess­ing (chip­board and MDF) and sawmill residues.

MAWERA-Feuerung-FFU

State-of-the-art, highly robust firing technology


Fuels:
Log­ging and sawmill scraps
Saw shav­ings
Dust
MDF
Chip­board
Plan­ing shav­ings

Min­i­mal life cycle costs togeth­er with robust and reli­able sys­tem engi­neer­ing. MAWERA places the utmost impor­tance on dura­bil­i­ty and a long lifes­pan for our sys­tems.

Under­feed com­bus­tion

The dor­mant ember bed ensures low pol­lu­tant emis­sions with fluc­tu­at­ing and prob­lem­at­ic fuels, while the com­plete insu­la­tion of the entire boil­er sys­tem and the elab­o­rate wall con­struc­tion of the fir­ing sys­tem ensure min­i­mal heat radi­a­tion from the com­bus­tion cham­ber and thus a high lev­el of effi­cien­cy of the sys­tem. 

The grate design with dou­ble grate (out­er and inner grate) is opti­mised for the fuel. The fuel is burnt out com­plete­ly via the out­er grate of the com­bus­tion cham­ber. The sec­ondary and pri­ma­ry air can be reg­u­lat­ed sep­a­rate­ly. The fuel can be insert­ed either at the rear, right or left of the com­bus­tion cham­ber. Depend­ing on the fuel, the sys­tem can be oper­at­ed ful­ly mod­u­lat­ing from 25 to 100 %.

Con­sis­tent qual­i­ty

A sol­id steel con­struc­tion and the use of high-qual­i­ty brick lin­ing mate­r­i­al guar­an­tee reli­able sys­tem avail­abil­i­ty for many years. Thanks to fre­quen­cy-con­trolled screws, dri­ves and flue gas recir­cu­la­tion, we guar­an­tee the low­est pow­er con­sump­tion in all load states of the sys­tem.

Select­ing the right wood fir­ing sys­tem

In addi­tion to the ener­gy require­ment, the type, lumpi­ness, water and ash con­tent of the fuel are the most impor­tant fac­tors for select­ing the right fir­ing sys­tem. How­ev­er, the annu­al util­i­sa­tion hours and the annu­al dura­tion curve are also impor­tant fac­tors.

The MAWERA sales team will advise you on the choice of a fir­ing sys­tem tai­lored to your needs.

Design and accessories

TYPE POWER RANGE*
180 RIA 45 to 180 kW
220 RIA 55 to 220 kW
280 RIA 70 to 280 kW
350 RIA 87 to 350 kW
440 RIA 110 to 440 kW
550 RIA 137 to 550 kW
700 RIA 175 to 700 kW
850 RIA 212 to 850 kW

*depends on fuel and water con­tent

MAWERA-Feuerung-FFU

Design and performance — FFU

Mod­el 180 RIA 220 RIA 280 RIA 350 RIA 440 RIA 550 RIA 700 RIA 850 RIA
Rat­ed heat­ing out­put 180 220 280 350 440 550 700 850 kW
Dimen­sions SE
Length 2,640 2,640 3,270 3,270 3,367 3,354 3,390 4,145 mm
Width

1,180
RIA‑B
1,360*

1,180
RIA‑B
1,360*
1,280
RIA‑B
1,480*
1,280
RIA‑B
1,480*
1,380
RIA‑B
1,580*
1,480
RIA‑B
1,680*
1,600
RIA‑B
1,800*

1,700
RIA‑B
1,900*

mm
Height 2,157 2,157 2,322 2,322 2,551 2,767 2,950 3,097 mm
Max. oper­at­ing pres­sure 4 4 4 4 4 4 4 4 bar (ü)

*incl. cov­er for mov­able grate  |  SE = screw feed

FFU

Under­feed com­bus­tion 180 — 850 kW

Design and accessories

MAWERA-Feuerung-FFU

Take advantage of these benefits:

  • Low­est pow­er con­sump­tion thanks to fre­quen­cy-con­trolled screws and dri­ves
  • Low pol­lu­tant emis­sions thanks to the sta­t­ic ember bed, even with MDF and chip­board
  • High effi­cien­cy of up to 92 %
  • 3‑pass flame tube smoke tube boil­er with flue gas tem­per­a­tures of less than 190 °C at full load oper­a­tion
  • Sys­tem with min­i­mum oper­at­ing effort
  • Com­plete burnout of all fuels thanks to the high­ly insu­lat­ed, ful­ly fire­clayed com­bus­tion cham­ber con­struc­tion and opti­mised com­bus­tion air sup­ply, com­bus­tion cham­ber struc­ture and the opti­mised com­bus­tion air sup­ply 
  • Inte­grat­ed safe­ty heat exchang­er for rapid con­trol­la­bil­i­ty in accor­dance with DIN 4751 Part 2 
  • Slid­ing load con­trol from 25 to 100 % of the nom­i­nal heat out­put while com­ply­ing with the emis­sion val­ues

Ques­tions?

FFU

Under­feed com­bus­tion 150 — 850 kW

Example:
Joinery (solid wood floors and profiled boards)

Com­bus­tion: FFU
Out­put: 440 kW
Fuel: Saw­dust, wood shav­ings and dust mixed with wood chips

MAWERA-FFU-Anlagenbeispiel
  1. Fuel stor­age in the silo
  2. Fuel dis­charge using a pen­du­lum screw con­vey­or
  3. Fuel trans­port with screw con­vey­or sys­tem
  4. Com­bus­tion: FFU incl. com­bus­tion cham­ber ash removal
  5. Flue gas dedust­ing with mul­ti­cy­clone sep­a­ra­tor incl. ash removal
  6. Flue gas fan
  7. Fine dust sep­a­ra­tion with elec­tro­sta­t­ic pre­cip­i­ta­tor incl. econ­o­miz­er and ash removal
  8. Con­trol cab­i­net

Application areas FFU:

Wood­work­ing indus­try

Local and dis­trict heat­ing

Munic­i­pal and pub­lic prop­er­ty

Hotels and hos­pi­tal­i­ty indus­try

Plant nurs­eries

Ques­tions?